anti-lock brake system FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Page 2 of 655

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
TO MODEL INDEX
BACK TO FOREWORD & FRONT PAGE
PAGE 1 OF 2

Page 6 of 655

About This Manual
How to Use This Manual
This manual is structured into Systems, Groups
and Sections. A System covers a specific portion
of the vehicle. The manual is divided into six
Systems: General Information, Chassis,
Powertrain, Electrical, Body and Paint and General
Wiring Information. Each System contains a
number of Groups that contain a number ofSections relating to specific vehicle systems. Each
Section contains a wiring diagram containing all of
the information relating to the specific vehicle
system. Some Sections contain a number of wiring
diagrams that cover a number of different vehicle
variants. Connector location information and
connector face views are provided through links
within the wiring diagram for each vehicle system.
Example:
Chassis > Brake System > Anti-Lock
Control (System > Group > Section)
Wiring Diagram Format
123456
E121455
Description
Item
Circuit code
1
Wire color code
2
Wire insulation specification (temperature)
3Description
Item
Wire diameter (mm²)
4
Connector code
5
Component name
6
2011.0 Kuga 100-00-2
100-00- 2
General Information
100-00- 2
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 8 of 655

Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 13 of 655

GROUP
Chassis
2
SECTION TITLEPAGE
Brake System Parking Brake and Actuation...............................................................\
..........................206-05
Hydraulic Brake Actuation...............................................................\
...............................206-06
Power Brake Actuation...............................................................\
...................................206-07
Anti-Lock Control.................................................................\
..........................................206- 09A
Anti-Lock Control - Stability Assist..................................................................\
...............206-09B
Anti-Lock Brake System (ABS) and Stability Control....................................................206-09C
Steering System Power Steering................................................................\
...............................................211 -02
Steering Column Switches................................................................\
.............................211-05
2011.0 Kuga
BACK TO MAIN INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 20 of 655

SECTION 206-09A Anti-Lock Control
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
206-09A-2
Anti-Lock Brake System (ABS) Module ........................................................................\
......
206-09A-3
Front Wheel Speed Sensor LH........................................................................\
...................
206-09A-3
Front Wheel Speed Sensor RH........................................................................\
..................
206-09A-3
Rear Wheel Speed Sensor LH ........................................................................\
...................
206-09A-3
Rear Wheel Speed Sensor RH ........................................................................\
...................
206-09A-1
Anti-Lock Control
206-09A- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 21 of 655

Anti-Lock Brake System (ABS) Module (G1240676)
1
32
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
10
3M5T-14A464-ZZF(XXX)
C830
TO ESP MODULE (ABS / IVD)
HARNESS 14K733
30-CF13ARDWA4.0
30-CF6ARDWA1.5
8-CE8WH-BUWA0.50
15-CF6CGN-YEWA0.50+ 15-CF6EGN-YEWA0.50
9-CF1BN-RDWA0.50
10-CE8GY-VTWA0.50
7-CF1YE-RDWA0.50
4-EC7KGY-RDWA0.50
5-EC7KBU-RDWA0.50
31-CF6BKWA2.5
5-EC12BU-RDWA0.50
4-EC12GY-RDWA0.50
9-CF38ABNWX0.50
8-CF38AWHWX0.50
8-CF34AWH-BUWA0.50
9-CF34ABN-BUWA0.50
9-CF40ABN-GNWA0.50
8-CF40AWH-GNWA0.50
8-CF32AWHWX0.50
9-CF32ABNWX0.50
31-CF13ABKWA4.0
20

11.0Kuga
206-09A- 2
Anti-Lock Control
206-09A-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 25 of 655

1 B+ PUMP MOTOR
34
FR_SIG
32 B+ VALVES
IGNITION
4
GND VALVES
16
FR_GND 33
45
FL_SIG46
FL_GND
36 RL_SIG
RL_GND
37
43 RR_SIG42 RR_GND
47 GND PUMP
CAN2-L
25CAN2-H
29
3 SWAR MP1
SWAR GND
5
6 SWAR MP27 SWAR VCC
TCS / ESP
38
ESPI CTRL
8
HS -15
HS +11
2 DIAG. K-LINE
CAN
CA01
4
1
32
474.0
WA
37C8303642C83043
4-EC12 GY-RD WA 0.355-EC12 BU-RD WA 0.359-CF67 BN-RD WA 0.357-CF67 YE-RD WA 0.35
C704
3241
44
GND53 VCCCAN-L1CAN-H2
.
CA09
0.50
WA
GY-RD
4-EC120.50
WA
BU-RD
5-EC12
2925
9-CE8 BN-BU WA 0.357-CE8 YE-BU WA 0.358-CE8 WH-BU WA 0.3510-CE8 GY-VT WA 0.35
0.50
WA
GY-VT
10-CE80.50
WA
WH-BU
8-CE8
3C8306
0.50
WA
BN-RD
9-CF1
7-CF1 YE-RD WA 0.50
7C8305
7-CF1A YE-RD WA 0.509-CF1A BN-RD WA 0.50
234
C784
1
784784
STEERING POSITION
SENSORVCC GNDA
B
CS06
.
....
15
C830
11
WA 4.0
WA 1.5
6
C113789
8-CF40A WH-GN WA 0.508-CF34A WH-BU WA 0.509-CF34A BN-BU WA 0.509-CF40A BN-GN WA 0.50
8-CF38A WH WX 0.509-CF38ABN WX 0.50
0.50WX
BN
9-CF32A0.50WX
WH
8-CF32A4546
C830
34
C83033
.
RD WA 0.50
RD WA 0.50
2
2
C817
1
.
CA06
4
1
C235
3
9-CF40 BN-GN WA 0.508-CF40 WH-GN WA 0.50
8-CF40
WH WX 0.509-CF40BN WX 0.501C8162
CA04
.
1
C1132
2
C8291
0.50
WA
BN-BU
9-CF340.50
WA
WH-BU
8-CF34
0.50WXBN
9-CF340.50WXWH
8-CF34
CA03
.
2 C81411
CA05.
2 C815
0.50
WA-YE
2
C111141615
Anti-Lock Brake System (ABS) Module
Yaw Rate Sensor.Steering Angle Sensor.Rear Wheel Speed Sensor RH
.Rear Wheel Speed Sensor LH
Front Wheel Speed Sensor LHeeeeeeFFFrontWheelSpeeFFFront..WheelSpeeFFFront..WheelSpee.rontWheelpSpeeFront Wheel Speed Sensor RH
206-09B-3 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 27 of 655

SECTION 206-09C Anti-Lock Brake System (ABS) and
Stability Control
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
206-09C-2
Anti-Lock Brake System (ABS) Module ........................................................................\
......
206-09C-2
Front Wheel Speed Sensor LH........................................................................\
...................
206-09C-2
Front Wheel Speed Sensor RH........................................................................\
..................
206-09C-3
Rear Wheel Speed Sensor LH ........................................................................\
...................
206-09C-3
Rear Wheel Speed Sensor RH ........................................................................\
...................
206-09C-3
Yaw Rate Sensor ........................................................................\
........................................
206-09C-1
Anti-Lock Brake System (ABS) and Stability
Control
206-09C- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 28 of 655

Anti-Lock Brake System (ABS) Module (G1448118)
Front Wheel Speed Sensor LH (G1448119)
Front Wheel Speed Sensor RH (G1448120)
201
1.0 Kuga
206-09C- 2
Anti-Lock Brake System (ABS) and Stability
Control
206-09C-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page 29 of 655

Rear Wheel Speed Sensor LH (G1448121)
Rear Wheel Speed Sensor RH (G1448122)
Yaw Rate Sensor (G1448123)
206-09C-3
Anti-Lock Brake System (ABS) and Stability
Control
206-09C-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Page:   1-10 11-20 next >